Usama

Senior Design Engineer

Technoloy

Jul 2022 - Dec 2025 • 3 yrs 5 mos

As a Senior Research and Development Engineer, I specialize in transforming complex technical concepts into manufacturing-ready hardware solutions. My background spans high-speed PCB design, embedded systems, and industrial automation, with a focus on precision and innovation. Key Expertise & Project Highlights: High-Speed & Multi-Layer PCB Design: I specialize in developing complex PCBs, including a 12-layer layout for the RK3566 CPU featuring 8GB RAM and 64GB EMMC. IoT & Advanced Power Systems: I developed a multi-layer PCB for an IoT-based hybrid power system capable of intelligent switching between solar, wind, grid, and battery sources. Additionally, I engineered a Pump Storage system prototype using multiple reservoirs for efficient energy management. Embedded Product Development: I have successfully led diverse projects such as an AI-integrated book reader pen using Raspberry Pi Zero W2 and OCR libraries, and a wearable ESP32-based DOG Tag. Industrial Automation & CAD Modeling: Utilizing SolidWorks, I designed the complete mechanical and electrical architecture for an Automated Paper Tube Maker, integrating ATMEGA controllers and motor drivers. Patented Innovations: I contributed to the development of a patented multi-modal biometric scanner that integrates fingerprint recognition with body temperature and blood group detection. Aerospace & Robotics: My experience includes designing ADCS and TT&C subsystems for LEO TUG Satellites, as well as configuring flight controllers for UAVs used in high-power transmission line surveillance. I bridge the gap between engineering and visualization by providing high-fidelity 3D CAD modeling and animations to demonstrate hardware functionality and ensure perfect mechanical integration. Whether you require a compact wearable or a high-density industrial module, I deliver designs optimized for a high first-pass success rate