HusseinMuhammed

Automation Manager

Jul 2022 - Present • 4 yrs 1 mo

Key Responsibilities Managed the Automation Department and led a team of automation engineers and technicians. Planned, executed, and supervised automation projects from concept through commissioning. Developed automation strategies to improve production efficiency, quality, and equipment reliability. Oversaw the programming, commissioning, and maintenance of PLC, HMI, SCADA, servo, and VFD systems. Standardized automation hardware and software across production lines to simplify maintenance and reduce costs. Coordinated with Production, Maintenance, Engineering, and Quality teams to implement process improvements. Managed automation project budgets, schedules, and technical resources to ensure on-time project delivery. Evaluated and implemented new automation technologies to enhance manufacturing performance. Ensured compliance with electrical safety standards, company policies, and industry regulations. Developed preventive maintenance strategies for automation systems to minimize unplanned downtime. Managed relationships with automation equipment suppliers, contractors, and system integrators. Reviewed electrical drawings, control system architecture, and technical documentation. Trained and mentored automation engineers and maintenance personnel on new systems and best practices. Prepared KPIs and performance reports, including OEE, downtime analysis, MTBF, and MTTR. Key Achievements Led automation projects that significantly improved production efficiency and reduced machine downtime. Successfully modernized multiple production lines by replacing legacy control systems with PLC-based automation. Reduced maintenance costs through equipment standardization and preventive maintenance initiatives. Improved Overall Equipment Effectiveness (OEE) by implementing process optimization and data-driven improvements. Delivered automation projects on schedule and within budget while maintaining high quality. Built and developed a high-performing automat.

Automation Engineer

Jan 2017 - Jul 2022 • 5 yrs 6 mos

Key Responsibilities Designed, programmed, and commissioned PLC, HMI, and SCADA systems for automated production lines. Programmed and troubleshot PLCs including Mitsubishi, Delta, Siemens, and Fatek. Developed HMI applications for machine operation, monitoring, alarms, and diagnostics. Configured and commissioned AC drives, servo drives, and motion control systems. Implemented industrial communication protocols such as Modbus RTU/TCP, Ethernet/IP, and TCP/IP. Diagnosed and resolved electrical and automation faults to minimize production downtime. Performed preventive and predictive maintenance for automation equipment. Led machine upgrades by replacing conventional relay logic with PLC-based control systems. Improved production efficiency by optimizing machine sequences and reducing cycle time. Integrated sensors, encoders, safety devices, and field instruments into automation systems. Prepared electrical drawings, I/O lists, and technical documentation. Supported production teams during commissioning, startup, and continuous improvement projects. Collaborated with maintenance and production departments to improve equipment reliability and Overall Equipment Effectiveness (OEE). Key Achievements Successfully commissioned multiple automated production lines with minimal startup issues. Reduced machine downtime through automation improvements and root cause analysis. Increased production efficiency by optimizing PLC programs and machine operating sequences. Standardized PLC and HMI software across several machines, reducing maintenance time. Improved system reliability by implementing preventive maintenance and backup strategies for automation programs.