
Jaco Lombard
Bottle Development Expert
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Experiência profissional
New Product Development Manager Africa
Glass • Período integral
Dec 1995 - Jul 2026 • 30 yrs 7 mos
CORE SKILLS & EXPERTISE • Glass bottle shape engineering • Manufacturability assessment • Defect analysis (cracks, stress points, uneven distribution) • Neck finish & closure compatibility • Weight optimisation & lightweighting • Mold design & tooling considerations • Label panel design & packaging alignment • Production line compatibility • Sustainability improvements (recycled glass, reduced weight) • CAD review & technical specification development • Bottle performance optimisation • Collaboration with manufacturers & production teams PROFESSIONAL EXPERIENCE New Glass Container Product Development Expert Key Responsibilities: • Designed and reviewed thousands of bottle concepts for beverage, cosmetics, perfume, and food brands. • Provided manufacturability assessments to ensure designs could be produced efficiently and without defects. • Collaborated with glass factories, mold engineers, and production teams to refine bottle shapes and specifications. • Identified and resolved structural weaknesses, stress points, and defect risks in bottle designs. • Optimised bottle weight to reduce material usage and shipping costs while maintaining structural integrity. • Developed technical specification sheets including neck finishes, tolerances, label panels, and packaging dimensions. • Guided startups through the full bottle development process from concept to mass production. • Improved sustainability through lightweighting and recycled glass design strategies. Achievements: • Reviewed over 1,000 bottle designs across multiple industries. • Reduced bottle weight by up to 12% for several clients without compromising strength. • Eliminated leakage issues by correcting neck finish and closure compatibility. • Improved label panel flatness for better print alignment and packaging consistency. • Helped multiple startups launch their first products with manufacturable, cost efficient bottle designs. • Achieved several Gold pack Awards for Ardagh Glass Packaging. INDUSTRIES SER